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href="/bethel/news">數(shù)控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑導(dǎo)航結(jié)束 --> <!-- 頁面標(biāo)題開始 --> <div id="4mkksekl" class="title"> <h3><a>加工中心展開式鏜刀加工曲軸孔的運用<small></small></a></h3> </div> <!-- 頁面標(biāo)題結(jié)束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="4mkksekl" class="container"> <!-- 正文 --> <div id="4mkksekl" class="lead" id="print"> <p> 曲軸孔作為發(fā)動機缸體的重要孔系和設(shè)計及定位 基準(zhǔn)，其加工質(zhì)量直接影響發(fā)動機的裝配精度及整體運轉(zhuǎn)性能。 曲軸孔的形狀精度、位置精度要求高，生產(chǎn)中經(jīng)常需要對曲軸孔加工工藝進行研究和改進， 以提升加工質(zhì)量和加工效率，滿足當(dāng)前各動力總成機加工企業(yè)對產(chǎn)品質(zhì)量、加工效率、智能化及柔性化生產(chǎn)越來 越高的要求［1］。</p><p>1 曲軸孔加工工藝的選擇 </p><p> 曲軸瓦蓋合蓋前或上下缸體合蓋前，對曲軸半圓孔進行粗加工，主要作用是去除多余毛坯硬皮和加工余量。曲軸瓦蓋合蓋后或上下缸體合蓋后， 對曲軸孔進行整體式半精加工和精加工， 以確保曲軸孔的形狀精度和位置精度等達到要求［2］。 為保證曲軸孔的形位精度， 上汽通用汽車動力總成機加工生產(chǎn)線傳統(tǒng)上在專用<a target="_blank">機床</a>上使用組合式鏜刀 進行半精鏜和精鏜加工，每組刀片對應(yīng)相應(yīng)的加工位置和加工余量。 在曲軸孔鏜刀遠端導(dǎo)向桿處進行導(dǎo)向和支撐，以保證曲軸孔加工的形位精度。曲軸孔鏜刀通 過偏心進刀和退刀，避免曲軸孔鏜刀刀片磕碰曲軸孔。 由于鏜刀不具備脹刀功能， 因此這一加工方案一般無法通過<a target="_blank">加工中心</a>來實現(xiàn)［3-7］， 無法加工缸體上其它特征，加工柔性化較差。<a target="_blank">加工中心</a>采用掉頭鏜孔的方式進行曲軸孔加工， 曲軸孔鏜刀懸伸較長， 且曲軸孔孔長一般大于 300 mm，因此采用兩頭鏜進的加工方案。 由于鏜桿呈懸臂狀態(tài)，懸伸較長，剛性和強度較差，易引起振動，因此難以保證被鏜曲軸孔的尺寸精度和形位精度。 基于以上情況， 上汽通用汽車只在曲軸孔粗鏜加工時利用<a target="_blank">加工中心</a>進行曲軸孔掉頭鏜加工。可見， 在專用<a target="_blank">機床</a>上用鏜刀加工曲軸孔或在<a target="_blank">加工中心</a>上掉頭鏜曲軸孔，由于存在各種局限性，已經(jīng)無法滿足當(dāng)前先進制造企業(yè)對生產(chǎn)線高效率、柔性化、智能化的需求。于是，采用帶推拉桿的<a target="_blank">加工中心</a>展開式鏜刀加工曲軸孔，逐步被越來越多的先進制造企業(yè)所關(guān)注、研究和應(yīng)用。</p><p> 2 帶推拉桿的展開式曲軸孔鏜刀應(yīng)用 </p><p> 帶推拉桿的展開式曲軸孔鏜刀，具有收刀、脹刀加工、自動換刀及直徑自動補償?shù)裙δ埽?-9］。 以上汽通用汽車某發(fā)動機缸體曲軸孔的加工為 例，對采用帶推拉桿的<a target="_blank">加工中心</a>展開式曲軸孔鏜刀應(yīng)用進行分析，通過刀具推拉桿的軸向移動，實現(xiàn)半精鏜 刀片和精鏜刀片的徑向收刀、脹刀，以及直徑方向刀具 補償?shù)裙δ堋?刀具半精加工檔，刀夾號為 1.1～1.4，直徑為 48.655 mm。 精加工檔， 刀夾號為 2.1～2.4， 直徑為48.815 mm。半精鏜和精鏜直徑可以通過<a target="_blank">機床</a>控制程序進行精確補償，保證加工的穩(wěn)定性和高效率。 宇匠數(shù)控 備注：為保證文章的完整度，本文核心內(nèi)容由PDF格式顯示，如未有顯示請刷新或轉(zhuǎn)換瀏覽器嘗試，手機瀏覽可能無法正常使用！</p><p>結(jié)論 </p><p> 對采用展開式鏜刀加工曲軸孔的加工中心設(shè)備能力進行驗收，曲軸孔尺寸精度、圓柱度的能力指數(shù)均完全滿足上汽通用汽車設(shè)備能力驗收的要求。 由于展開式曲軸孔鏜刀具有直徑補償功能， 減小了因刀片磨損而引起的曲軸孔直徑變化， 過程能力指數(shù)相比傳統(tǒng)曲軸孔加工方式更高，加工穩(wěn)定性更好。通過與傳統(tǒng)曲軸孔加工方案的比較， 并對展開式曲軸孔鏜刀在加工中心進行應(yīng)用研究， 實現(xiàn)了發(fā)動機 缸體機加工線真正意義上的柔性化加工，減少了基準(zhǔn)轉(zhuǎn)化帶來的公差損失，從而提升了加工質(zhì)量。 刀具自動補償功能提高了加工效率和加工穩(wěn)定性。 這一缸體曲軸孔加工方案是當(dāng)前先進的制造加工工藝，對發(fā)動機缸體機加工具有一定的指導(dǎo)意義。</p><p><br/></p></div> <div id="4mkksekl" class="blank30"></div> <!-- tag --> <div id="4mkksekl" class="blank10"></div> 標(biāo)簽： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <!-- 分類 --> <div id="4mkksekl" class="blank10"></div> 分類： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div id="4mkksekl" class="blank30"></div> <!--自動調(diào)用自定義字段--> <div id="4mkksekl" class="blank20"></div> <div id="4mkksekl" class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=2448"></script> <!-- 自定義表單開始 --> <!-- 自定義表單結(jié)束 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備注：為保證文章的完整度，本文核心內(nèi)容由PDF格式顯示，如未有顯示請刷新或轉(zhuǎn)換瀏覽器嘗試，手機瀏覽可能無法正常使用！本文摘要：通過對混聯(lián)五軸加工中心自適應(yīng)深度學(xué)習(xí)控制方法的 研 究，可 知 此 方 法 的 創(chuàng) 新 之 處 在 于：１）建 立 了 機 床 的 運 動 學(xué) … <a href="/bethel/5-aix/show-2965.html" target="_blank">[了解更多]</a></p> </div> <div id="4mkksekl" class="news-list list-border list-border-w"> <div id="4mkksekl" class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="五軸加工中心和五軸鉆攻中心在機測量探頭補償" href="/bethel/5-aix/show-2959.html" target="_blank">五軸加工中心和五軸鉆攻中心在機測量探頭補</a></h4> <p>在機測量技術(shù)由于其成本低、檢測效率高、無需二次裝夾等優(yōu)勢被廣泛用于零件加工測量當(dāng)中，使得五軸加工中心和五軸鉆攻中心，同時又兼具測量功能。在機測量系統(tǒng)的構(gòu)成如圖1所示，硬件部分主要是由高精度探頭、信號接收器、機床整個本體，軟件部分由機床控制系統(tǒng)、測量軟件等組成[8]。待零件加工完成… <a href="/bethel/5-aix/show-2959.html" target="_blank">[了解更多]</a></p> </div> <div id="4mkksekl" class="news-list list-border list-border-w"> <div id="4mkksekl" class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="五軸加工中心進給系統(tǒng)動態(tài)誤差影響因素" href="/bethel/5-aix/show-2958.html" 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