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href="/bethel/news">數(shù)控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑導航結束 --> <!-- 頁面標題開始 --> <div id="gkqq4eceo" class="title"> <h3><a>華中HNC - 21數(shù)控系統(tǒng)故障的診斷與維修的三個案例<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="gkqq4eceo" class="container"> <!-- 正文 --> <div id="gkqq4eceo" class="lead" id="print"> <p> <b><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">【案例一</span><span lang="EN-US">]</span></b><b><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">一臺數(shù)控車床，配置</span><span lang="EN-US">HNC - 21</span></b><b><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">數(shù)控系統(tǒng)，在運行過程中出現(xiàn)死機，重新啟動后，</span></b><span style="font-family: 宋體;">運行一段時間又死機，這種現(xiàn)象重復出現(xiàn)。</span></p> <p class="MsoNormal"><span lang="EN-US"> (1)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障分析由于現(xiàn)象重復出現(xiàn)，說明不是外圍設備故障導致的死機，也不是系統(tǒng)硬件的原因引起的死機。故障原因應該在軟件或參數(shù)上。</span></p> <p class="MsoNormal"><span lang="EN-US"> (2)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障定位調(diào)出機床參數(shù)畫面，步驟如下</span><span lang="EN-US">:</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">①在圖</span><span lang="EN-US">1</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">一</span><span lang="EN-US">1</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">一</span><span lang="EN-US">17</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">所示的主操作界面下，按</span><span lang="EN-US">[F3</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">二鍵進入?yún)?shù)功能子菜單</span><span lang="EN-US">;</span></p> <p class="MsoNormal"><span lang="EN-US"><img src="/upload/images/201409/14099401131759.jpg" alt="" /><img src="/upload/images/201409/14099401130727.jpg" alt="" /><img src="/upload/images/201409/14099401129722.jpg" alt="" /><!--[endif]--></span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">查看結果是參數(shù)沒有異常。懷疑系統(tǒng)軟件被破壞。</span></p> <p class="MsoNormal"><span lang="EN-US">(3)</span><span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">故障定位重新安裝系統(tǒng)軟件后，機床回復正常工作，可是幾天后又出現(xiàn)原來的故障現(xiàn)象。與華中數(shù)控技術人員溝通后，懷疑病毒導致該故障。</span></p> <p class="MsoNormal"><span lang="EN-US">(4)</span><span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">故障排除在技術人員的指導下將數(shù)控系統(tǒng)與</span><span lang="EN-US">PC</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">機相連接，用殺毒軟件查殺數(shù)控系統(tǒng)軟件，發(fā)現(xiàn)系統(tǒng)有病毒，完全殺毒后，重新安裝系統(tǒng)軟件，數(shù)控機床回復正常。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">【案例二】一臺數(shù)控車床，配置</span><span lang="EN-US">HNC - 21</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">數(shù)控系統(tǒng)，在調(diào)試過程中出現(xiàn)啟動后</span><span lang="EN-US">LCD</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">沒有任何顯示，但機床控制面板可以正常使用。</span></p> <p class="MsoNormal"><span lang="EN-US"> (1></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障分析由于機床控制面板可以正常使用，說明故障的原因叮能是與顯示有關。查機床維修手冊，得到可能原因有顯示器損壞、主板分辨率設置不當?shù)取?/span></p> <p class="MsoNormal"><span lang="EN-US"> (2)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障定位根據(jù)上述可能原因，由于顯示器的檢測很復雜，所以先進行主板分辨率的設定。按系統(tǒng)說明書的要求，進行設置后，再啟動系統(tǒng)，故障消失。</span></p> <p class="MsoNormal"><span lang="EN-US"> (3)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">故障排除按系統(tǒng)說明書的要求和步驟，對主板分辨率進行設置。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">【案例三】</span><span lang="EN-US">CK615</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">。數(shù)控車床，配置</span><span lang="EN-US">HNC - 21</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">數(shù)控系統(tǒng)。數(shù)控機床在調(diào)試過程中出現(xiàn)系統(tǒng)處于急停狀態(tài)不能復位。</span></p> <p class="MsoNormal"><span lang="EN-US"> (1)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障分析</span><span lang="EN-US">.</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">分析故障成因可能是機床本身存在急停開路因素，也可能是</span><span lang="EN-US">PLC</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">參數(shù)錯誤，也可能是急停的控制電路錯誤。</span></p> <p class="MsoNormal"><span lang="EN-US"> (2)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障定位檢查機床是否存在急停開路因素。檢查各軸限位開關，限位都處于正常狀態(tài)</span><span lang="EN-US">;</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">檢查機床控制面板和手持單元上急停按鈕電路及控制電路上的元器件，未發(fā)現(xiàn)異常</span><span lang="EN-US">;</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">檢查信號輸人端口及</span><span lang="EN-US">PMC</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">參數(shù)，均未發(fā)現(xiàn)異常。最后決定利用</span><span lang="EN-US">PLC</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">程序診斷故障，診斷過程中發(fā)現(xiàn)</span><span lang="EN-US">PLC</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">程序錯誤。寫人程序的過程中操作錯誤導致故障發(fā)生。</span></p> <p class="MsoNormal"><span lang="EN-US"> (3)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障排除改寫</span><span lang="EN-US">PLc</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">程序后，急停報警能夠通過復位消除。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">簡易數(shù)控機床出現(xiàn)急停報警的原因一般為</span><span lang="EN-US">:</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">安全問題，人為按壓</span><span lang="EN-US">[</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">急停</span><span lang="EN-US">]</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">按鍵</span><span lang="EN-US">;</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">行程開關控制急停。半閉環(huán)或閉環(huán)數(shù)控機床產(chǎn)生急停報警還有其他因素，如伺服驅動系統(tǒng)出現(xiàn)故障產(chǎn)生的飛車急停等。簡易數(shù)控機床的急停報警處理可按下述方法進行</span><span lang="EN-US">:</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">（</span><span lang="EN-US">1</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">）因安全原因人為按壓</span><span lang="EN-US">[</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">急停</span><span lang="EN-US">]</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">按鍵后，要解除急停報警，則要順著</span><span lang="EN-US">[</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">急停</span><span lang="EN-US">]</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">按鍵箭頭指示的方向轉抬，即可解除。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">（</span><span lang="EN-US">2)</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">有急停報警一種是硬超程，另一種是軟超程。解除硬超程，需在點動工作方式下，按住超程解除鍵不放，再按超程的反方向進給鍵，使工作臺或刀架</span><span lang="EN-US">(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">車床</span><span lang="EN-US">)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">向超程的反方向移動，直至“超程”指示燈滅為止。解除軟超程，需按如下步驟進行</span><span lang="EN-US">:</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">數(shù)控系統(tǒng)基本功能菜單</span><span lang="EN-US">[F3</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">」鍵一</span><span lang="EN-US">[F3</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">〕鍵</span><span lang="EN-US">(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">輸入權限</span><span lang="EN-US">)~</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">數(shù)控廠家</span><span lang="EN-US">~</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">輸入密碼</span><span lang="EN-US">(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">密碼一般為數(shù)控廠家給定用戶</span><span lang="EN-US">)->[F1</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">」鍵</span><span lang="EN-US">(</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">參數(shù)索引</span><span lang="EN-US">)-></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">軸</span><span lang="EN-US">(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為軟超程的軸序號</span><span lang="EN-US">)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">一軟極限位置</span><span lang="EN-US">(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為軟超程的正極限位置或負極限位置方向</span><span lang="EN-US">)~</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">輸入值</span><span lang="EN-US">1 000</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">輸入值比原來值大一些</span><span lang="EN-US">)->[F10]</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">鍵，保存退出</span><span lang="EN-US">~[Alt]+[X](</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">退出數(shù)控系統(tǒng)</span><span lang="EN-US">)->CE7</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，回車</span><span lang="EN-US">(</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">從內(nèi)存中退出</span><span lang="EN-US">)~[</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">司，回車</span><span lang="EN-US">(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">重新啟動數(shù)控系統(tǒng)</span><span lang="EN-US">)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，即可解除軟超程</span></p> <p class="MsoNormal"><span lang="EN-US"> </span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">華中數(shù)控系統(tǒng)的型號意義，如圖</span><span lang="EN-US">1</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">一</span><span lang="EN-US">1</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">一</span><span lang="EN-US">22</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">所示。</span></p> <p class="MsoNormal"><span lang="EN-US"><img 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